Results of lean methodology in the textile industry
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Results of lean methodology in the textile industry
There is an opinion, that good results through lean methodology are achieved mainly in machine building and in the automotive industry.
We are participating in a project on the implementation of lean tools in the textile industry.
With the current post, we share some of the interim results. С тях се надяваме да преодолеем още оправдания на тема “ама нашето производство е друга бира…”.
If you want to see the complete project described, или конкретни решения със снимки преди/след – те ще бъдат добавяни на нашите страници в linkedin and facebook.
| # | Pointer | Units | Improvement | Before | After | % Improvement |
| 1 | Производителност – плетене | Number of products per man hour | + | 41.2 | 64.0 | 55% |
| 2 | Производителност – шиене | Number of products per man hour | + | 58.7 | 93.4 | 59% |
| 3 | Производителност – обработка | Number of products per man hour | + | 27.8 | 44.1 | 59% |
| 4 | Количество НЗП – work in progress | Count | – | 323967 | 178735 | -45% |
| 5 | Value of work in progress | Left | – | 413183 | 153061 | -63% |
| 6 | ABOUT HER – Цялостна ефективност на оборудването | % | + | 62% | 84% | 35% |
| 7 | Качество – плетене | % | + | 91% | 95% | 4% |
| 8 | OTD (On time delivery) Timely delivery | % | + | 92% | 100% | 8% |
| 9 | Average dwell time for readjustment before and after SMED | Minutes | – | 160 | 45.5 | -72% |
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